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Automated Batch Treating

DCBatch

You run the schedule, not the treater truck.

The DC3-Batch Control System automates your treater-truck and pipeline batch programs. Stop "best-effort" batching: batch and treat based on any protocol you can come up with.

DCBatch controller installed beside a chemical tank in the field
100%
Protocol-driven batching
24/7
Automated schedule
Pipeline
MIC & integrity ready

Key Capabilities

Fit-for-purpose, verified, field-ready

Multiple modes of operation
Control your batch duration and amount (qts)
Options for pre- and post-flush
Batch based on accumulated production flow
Automated slip-stream flush valve

How It Works

The DC3 Batch Control System with optional flush control operates in multiple modes. Enter the setpoints per the design of your batch treatment and the system takes over.

Mode 1
Batch Volume Control

Fixed volume and interval that repeat until changed.

Mode 2
AutoTrack Time Batch Control

Chemical volume adjusts based on production tracking to achieve target dosage, with a fixed interval time.

Mode 3
AutoTrack Volume Batch Control

Batch frequency automatically adjusts with a fixed dosage amount based on production tracking.

On demand
Batch On Demand

Non-repeating batches triggered as needed.

Optional
Flush Sequencing Control Valve

Customizable pre-flush, sync-flush, and post-flush setpoints.

DCBatch system with solar power beside a pump jack at sunset
DCBatch in the field: you run the schedule, not the treater truck

Benefits

Automated Batch Treatments

On-site equipment performs chemical batch treatments without pump trucks by retrofitting standard chemical injection equipment used in continuous applications.

Pump Variance and Drift Elimination

Eliminate and compensate for pump drift, even with solar-powered systems (up to 40% daily), ensuring optimal chemical delivery.

Rate Adjustment Based on Production Variables

Automatically adjusts the batch volume and/or frequency of treatments in response to changes in production.

Verified Chemical Injection

Verification of batch treatments and volumes used.

Lower LOE

Reduce failures and leaks by dynamically adjusting your batch program to eliminate under-treatment.

Direct Pump Monitoring

A proactive approach to verify injection delivery, enhancing the reliability and effectiveness of your chemical treatment.

DCBatch system with solar panel beside a wellhead and pump jack

Features

Versatile Pump and Tank Usage

Use any pump or tank, offering flexibility in diverse field conditions.

Advanced Tank Level Monitoring

Keep a constant eye on tank levels, ensuring uninterrupted operations.

Flush Sequence Control Valve

Optional flush control valve operates in sync with batch treatments to mimic treater truck operations with pre-flush, sync-flush and post-flush set points.

Eliminate Contaminated Fluids

Using fluid from the well for diluent and carrier fluid (flush), you can minimize or eliminate the introduction of bacteria and incompatible fluids from treater truck operations.

Flowrate-Based Injection Adjustment

Dynamically adjust batch volumes and treatment intervals based on real-time flowrate changes.

Remote Control Capability

Manage, control, and change your batch schedule remotely or locally.

Manual Batch Mode

Ad-hoc batch treatments can be triggered as needed.

Battery Health Monitoring

Monitor and assess battery health (volts/amps), preempting power-related issues.

SCADA Integration

Easily integrate into existing SCADA systems for streamlined operations.

DC3 Portal Option

Access to a specialized portal for enhanced data analysis and control.

Pump Calibration Fingerprint

Monitor when technicians calibrate chemical pumps to maintain precise chemical injection and consistent treatment efficacy.

Where It Fits

Pipeline integrity (MIC control)
Truck-treat automation
Batch corrosion & scale programs

Technical Specifications

Technical specifications
Dimensions
19 x 13 x 9
Area Classification
C1D2
Compatibility
Designed to work seamlessly with a variety of chemicals, pumps and tanks
Power Requirements
10-32 VDC, 110/120 VAC
Connectivity
RS485, TCP-IP, Integrated SignalFire 900MHz radio. DC3 cloud portal optional
Material & Build
Constructed with 304SS, 316SS Teflon wetted parts; additional material available
Environmental Tolerance
Designed to operate efficiently in -40°C to 85°C

Guides & Downloads

PDFAutoTrack ppm to Qt/bbl TableReference table · 1 page · 91 KBPDFVista / DCBatch Manual Calibration StepsCalibration · 2 pages · 474 KB
All guides and downloads →

Frequently Asked Questions

What batch treatment modes are available with DCBatch?
DCBatch offers four treatment modes: Batch Auto Vol (injection schedules), Batch Auto Track-Time (treats based on total production), Batch Auto-Track-Volume (doses based on production and ppm), and Continuous Treatment with scheduled flush intervals. These options provide flexibility to adapt to specific operational needs.
How does DCBatch handle changes in production conditions?
DCBatch dynamically adjusts batch amounts in response to changes in production or process variables. Technicians can remotely update treatment setpoints through the DC3 Portal, allowing for real-time optimization without waiting for the next truck treating cycle.
Can DCBatch integrate with existing SCADA systems?
Yes, DCBatch integrates seamlessly into SCADA systems and also works with pump-off controllers. This integration allows for autonomous management of batch programs and ensures real-time data and control of chemical dosing processes.
What are the environmental benefits of using DCBatch over truck-based treatments?
By reducing the frequency of truck trips to remote locations, DCBatch minimizes Health, Safety, and Environmental (HSE) risks, lowers environmental impact, and reduces the potential for bacterial contamination associated with truck flush water.
What types of pumps and tanks are compatible with DCBatch?
DCBatch is designed to be versatile and can work with any type of pump or tank. This flexibility makes it suitable for a wide range of setups, ensuring it meets the specific needs of different operations.
How does the DCBatch system ensure accurate dosing with varying supply voltage?
The DCBatch system includes a voltage compensation algorithm to maintain accurate dosing rates even when supply voltage varies. This feature requires an initial calibration at different voltage levels to determine the necessary adjustments.
Show all 9 questions
Does DCBatch offer tank level monitoring?
Yes, DCBatch includes 24/7 tank level monitoring to provide real-time visibility into chemical levels, helping to avoid run-outs and ensuring consistent treatment.
Can DCBatch operate in remote or hard-to-access well locations?
Absolutely. DCBatch is ideal for remote locations where monitoring is essential to maintain effective treatments. The system’s automated and remote-control capabilities reduce the need for on-site adjustments and allow for proactive management.
How do I calibrate the DCBatch pump?
Calibration of the DCBatch pump is conducted through a manual drawdown procedure. The system records initial and final levels as the pump operates, calculating a pump factor based on the difference. Technicians can accept or repeat the calibration as needed to ensure accurate performance.

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