In a remarkable display of efficiency and innovation, DC3 Control recently undertook a project that epitomizes the power of advanced automation in the oil and gas industry. Our team successfully automated the chemical pumps on 66 wells for a major producer in the Permian Basin, leading to an impressive annual saving of $850,000. This case is a testament to the tangible benefits of embracing modern technology in oilfield operations.
Project Overview
The challenge was significant: automate existing chemical pumps across 66 wells, spanning 18 batteries, all within a tight timeframe of just one week. The objectives were clear: enhance operational efficiency, improve dosing accuracy, and deliver substantial cost savings.
Key Achievements
- Real-time Dosing Based on Current Flowrates: Our system dynamically adjusted the chemical dosing in real time, responding to fluctuations in flow rates.
- Real-time Tank Volume Tracking: Continuous monitoring of tank volumes ensured efficient usage of chemicals and reduced waste.
- Wireless Installations: The project involved all wireless installs, eliminating the need for costly and time-consuming trenching.
- Broad Coverage: Successfully covered 66 wells across 18 batteries, demonstrating the scalability of our automation solution.
The Impact
The results speak for themselves: $850,000 in annual savings, dramatically improved dosing accuracy, and full visibility across every injection point. What once required constant manual attention now runs verified, around the clock.
DC3’s automation project in the Permian Basin is a shining example of how strategic technology deployment can lead to significant cost savings and operational efficiencies. As the industry continues to evolve, DC3 remains at the forefront, delivering solutions that not only meet but exceed the demands of modern oilfield operations.
Want results like these on your assets? Talk to the DC3 team about what automation could save on your chemical program.